Constructing hierarchically elongated porous structure in ultrathin ultrahigh molecular weight polyethylene membrane: Achieving high selectivity with remained permeability

Abstract

Anisotropic pores with a high aspect ratio exhibit higher permeability as well as selectivity than circular pores. Herein, highly selective porous membranes exhibiting elongated slit-like pores and disk-like interlayer large pores are fabricated successfully by biaxial stretching and further constrained uniaxial stretching of ultrahigh molecular weight polyethylene gel films. The thickness and the surface roughness of the porous membrane decrease, and the pore size distribution become narrow during biaxial stretching, while the porous structure become elongated during constrained uniaxial stretching. The thickness decreases from 173.23 μm to 2.33 μm, which reduces the resistance to water passage and then increases the water permeability from approximately 540 L/ (m2 h bar) to 780 L/ (m2 h bar). Due to the presence of mineral oil, the porosity is maintained and even high ratios of constrained uniaxial stretching do not close the pores. The elongation of the porous structure resulted in a significant reduction of the membrane pore size. At a total stretching ratio of 144 times, the pore size of the porous membrane with only biaxial stretching is 0.098 μm, while that of the porous membrane with biaxial stretching and further constrained uniaxial stretching is 0.048 μm. The separation accuracy and stability of the porous membrane improve distinctly, ascribing that the small pore size can reject small particles and prevent the particles from entering the membrane. This study provides one novel strategy to regulate the porous structure of porous polymer membranes for improving the separation efficiency.