Abstract

Organic electrode materials, due to their low environment footprint and high material-level specific capacities, have become competitive alternatives to inorganic materials for solid-state batteries (SSB) in recent years. Additionally, the soft nature of organic compounds ensures consistent and intimate contact with solid sulfide electrolytes during cycling, which is beneficial for battery longevity. However, the low-modulus organic materials and high-modulus sulfide electrolytes, upon mixing and compression, would form unfavorable composite microstructure where sulfide particles are encapsulated by organics and cannot form an efficient ion conduction path. This mismatch in mechanical property prevents a high fraction of organic compounds to be used in a solid-state cathode, limiting the energy density of organic solid-state batteries.Here we report the formation of favorable microstructures of organic cathodes by “softening” the sulfide electrolytes. Solvent treatment of the sulfide electrolyte Li6PS5Cl more than halves its modulus from 28.6 ± 8.5 GPa to 16.0 ± 1.6 GPa. Thermal gravimetric analysis, Raman spectroscopy, and X-ray diffraction were used to elucidate the evolution of the sulfide electrolyte during the softening and recovering process. The organic cathode formed by mixing organic materials with this softened electrolyte shows a favorable microstructure where the electrolyte forms a percolated domain. As a result, the utilization of an organic material, pyrene-4,5,9,10-tetraone (PTO), is increased by 133.6% and 90.8% compared with cells with a re-hardened and the pristine Li6PS5Cl, respectively. The mass fraction of PTO can be improved from 20 to 40wt% while maintaining high utilization (85.7%). Our exploration of softened electrolyte builds the correlation among structure, mechanical property, microstructure engineering and battery performance, and the strategy is applicable to other active materials with low modulus.

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