Constraint effects in adhesive joint fracture

Abstract

Constraint effects in adhesive joint fracture are investigated by modelling the adherents as well as a finite thickness adhesive layer in which a single row of cohesive zone elements representing the fracture process is embedded. Both the adhesive and the adherents are elastic–plastic with strain hardening. The bond toughness Γ (work per unit area) is equal to Γ 0 + Γ p , where Γ 0 is the intrinsic work of fracture associated with the embedded cohesive zone response and Γ p is the extra contribution to the bond toughness arising from plastic dissipation and stored elastic energy within the adhesive layer. The parameters of the model are identified from experiments on two different adhesives exhibiting very different fracture properties. Most of the tests were performed using the wedge-peel test method for a variety of adhesives, adherents and wedge thicknesses. The model captures the constraint effects resulting from the change in Γ p : (i) the plastic dissipation increases with increasing bond line thickness in the fully plastic regime and then decreases to reach a constant value for very thick adhesive layers; (ii) the plastic dissipation in the fully plastic regime increases drastically as the thickness of the adherent decreases. Finally, this model is used to assess a simpler approach which consists of simulating the full adhesive layer as a single row of cohesive elements.