Abstract

Stress-relieved Al-Mn-Si specimens were constrained groove pressed (CGPed) and in the following, cold-rolled under different strains of 0.47, 0.8 and 1.27. Dual strained sheets were isothermally heat treated at 150, 250, and 350 °C. Microstructure survey revealed that generated shear-bands by CGP acted as talent sites for further strain-induced grain boundary migration (SIGBM) during annealing. SEM micrographs pointed out that coarse particles (1 μm <) had not preferential positions within the aluminum matrix and often comminuted into fine dispersoids (0.5 μm >) under heavy strains. Assessment of the softening fraction (Rrec) depicted that greater accumulated strains along with higher post-annealing temperatures accelerated the thermal recovery and hence, reduced the Rrec. Tensile testing was performed repeatedly while fluctuation range for obtained stress-strain curves for each specimen as a criterion of structural uniformity was considered. It was found that post-deformation treatment of severely deformed sheets at 250 °C supplied maximum structural uniformity due to perfect restoration and evolution of inhomogeneity agents such as shear-bands, and precipitates within the matrix. In this regard, processing route contained cold-rolling by 0.8 strain of two-pass CGPed specimen and subsequent annealing at 350 °C ascertained to be an adequate combination of deformation and heat treatment with respect to achievement of the maximum uniform elongation (UE) of 22.96% and contribution of uniform deformation energy (UD) in total mechanically absorbed energy equal to 84.18% that provided the optimal formability for the applied alloy. Fracture analysis was performed by fracture angle measurement and SEM fractography. Thermal annealing of CGPed sheet at 150 and 250 °C declined its fracture angle from 55° to 50° and 46.5°, respectively. However, annealing at 350 °C changed the dominant fracture mode from shear to necking by incidence of fibrous morphology and enhanced the angle to 61°. Likewise, it was revealed that in spite of fracture angle increment by rolling reduction, post-rolling prevented the necking fracture in CGPed sheet treated at 350 °C and this might be shifted to higher temperatures.

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