Constituent phases optimization of modified sulphoaluminate cement and its characteristic of Cl− solidification and resistance to marine erosion

Abstract

The predominant phase of modified suphoaluminate cement (SAC) was C4A3($,P), which was originated from part replacement of element phosphorus (P) to sulfur (S). For the aim of improving the mechanical property, the ability to solidify chloride ions and the resistance to marine erosion, all constituent phases ratio of modified SAC were optimized by the addition of excessive Fe2O3 and P2O5, whose mineralogical composition and properties were analyzed by using XRD, SEM-EDS, TGA and so on. The experimental results indicated that C4A3($,P), 6C2S∙C3P, C4AF as well as unexpected C2AS were included in clinker system based on the XRD analysis. The replacement ratio of P to S of 9 mol% endowed the modified SAC excellent mechanical property, and excessive Fe2O3 (less than 50 wt%) as well as P2O5 (40–60 wt%) were more beneficial to the compressive strength improvement of modified SAC. Moreover, excessive Fe2O3 and P2O5 attributed to the improvement of the ability to solidify chloride ions and resistance to marine erosion. The solidification ratio of chloride ions increased by 36.0% while the coefficient of resistance to marine erosion of modified SAC increased by 7.1% at 90 days compared with the control. Furthermore, the addition of P2O5 may be responsible for the increase of decomposition temperature of hydration products of modified SAC.