Co-Ni co-sputter deposited bimetallic thin film catalysts for alkaline hydrogen and oxygen evolution reactions

Abstract

Co-Ni bi-metallic thin films with different stoichiometries have been deposited by magnetron co-sputtering technique on Ni foam (NF), Si and carbon paper substrates. The structural and morphological characterisations of these films have been done by X-ray diffraction, X-ray absorption spectroscopy and Field Emission Scanning Electron Microscope measurements. The performances of these films for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) have been evaluated through electrochemical measurements like Linear Sweep Voltammetry, Cyclic Voltammetry and Electrochemical Impedance Spectroscopy measurements. Operando X ray absorption near edge spectroscopy measurements have also been carried out during HER and OER to decipher the redox reaction mechanisms. It has been observed that the HER and OER performance of all the Co Ni bi-metallic thin films on NF are found to be better than that of bare NF. The CoNi sample with composition of 58.7 % Co and 41.3 % Ni shows the best catalytic activity and stability towards HER and OER reactions. Though the HER activity is not the best but is comparable to many results reported in the literature, however the catalyst shows excellent OER activity with overpotential of 214 mV for 10 mA/cm2 current density. This is much better than that of the OER benchmark catalyst RuO2 and most of those reported in the literature. The OER is kinetically slower than HER and requires more overpotential, hence a significant improvement in the catalytic OER activity will definitely enhance the overall water splitting activity and hydrogen production efficiency. Thus the Co-Ni bi-metallic catalyst prepared by an easily scalable and highly reproducible magnetron co-sputtering technique has significant potential to emerge out as a technologically viable water splitting catalyst.