Abstract

Electrical performance, durability and degradations are challenging issues for Solid Oxide Fuel Cell (SOFC) commercialization. Ce0.9Gd0.1O2-δ (GDC) and La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF) are current gold material system in SOFC, which mainly works as barrier layer and cathode, respectively. However, the porous GDC barrier layer and vulnerable cathode/electrolyte interface often leads to high ohmic resistances and fast degradations. Herein, we develop and report a novel approach for barrier layer and cathode modifications, using cost-competitive and scalable hydrothermal reaction.Results show that, the as-sintered porous GDC barrier layer is filled up with in-situly grown Ceria based nano particles during hydrothermal reaction, yielding improved density and sintering-active surface, simultaneously. After co-sintered with cathode, the cell obtains optimized cathode/barrier layer interface, exhibiting decreased ohmic and cathode polarization resistances with higher electrical performance and less degradation.On the other aspect, the Ceria based nano particles are also observed in-situly precipitated on LSCF powder surface during hydrothermal reaction, forming dual-phase LSCF@GDC cathode, which also yields decreased ohmic and polarization resistance than pristine LSCF.Above results suggest that hydrothermal modifications are effective for barrier layer and cathode/electrolyte interface optimizations. Thus, the improved oxygen ion transfer and interface contact are beneficial for SOFC electrical performance and long-term operation. Furthermore, this hydrothermal modification is applicable in many other surface and interface optimizations.

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