Abstract

The conceptual design and optimization of a tilt-rotor Micro Air Vehicle (MAV) for a well-defined mission are performed. The objective of this design cycle is to decrease the design time in order to efficiently create a functional tilt-rotor drone. A flight mission is firstly defined for a tilt-rotor MAV performing hovering and cruise flight scenarios. Secondly, a complex wing shape is chosen and modeled in order to determine the final shape. The initial shape is scaled in order to acquire an arbitrary wingspan of one meter. For the specific area and wingspan, the aspect ratio of the designed wing shape is found to be equal to 2.32. Thirdly, a constraint analysis of the MAV is performed by using an energy balance analysis for six different flight scenarios. This analysis yields the required power loading and wing loading. Fourthly, the weight of the vehicle is estimated using both statistical and computational methods. After estimating the total weight and the wing loading of the MAV, the surface of the wing is determined, yielding a final wingspan of 0.76 m. Subsequently, considering the total weight of the designed MAV, the needed lift coefficient is determined. Fifthly, using the lift coefficient in conjunction with XLFR5, a batch of airfoils is selected and analyzed to evaluate the aerodynamic coefficients of the wing with each airfoil. This analysis ultimately leads to the optimum airfoil being selected. Finally, design of the fuselage and tail, internal components selection, and servo-mechanisms design are carried out prior to a stability analysis. All these proposed steps are needed to design efficient and functional tilt-rotor MAVs.

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