Abstract

Industry 4.0 and digitization are currently changing shop floor management in production. Especially in the production of highly customized and individual products, digitization offers many opportunities for more efficient processes. Providing the right information in the right time at the right place can help to reduce lead time as well as production costs. This paper shows the use of Axiomatic Design to develop a conceptual design for an innovative and digital shop floor information system for supporting assembly operators in machine industry in their daily work. The research is based on a real industrial case study with a medium sized manufacturer of customized machines. Needs from practice were collected through workshops with the industry partner and were translated into functional requirements. These functional requirements were derived with an Axiomatic Design decomposition to design solutions. The results of the AD analysis were used as a basis for the concept design of an operator information system in the company.

Highlights

  • The main challenges for small and medium-sized enterprises (SMEs) in the coming years include increasing quality requirements, wide-range production diversity down to batch size one, managing the complexity of production processes and reduce lead time as well as production costs [1]

  • This work shows the design of a digital shop floor information system by using Axiomatic Design (AD) as development method

  • AD was helpful, as no software solution could be found for the implementation that would enable all functions

Read more

Summary

Introduction

The main challenges for small and medium-sized enterprises (SMEs) in the coming years include increasing quality requirements, wide-range production diversity down to batch size one, managing the complexity of production processes and reduce lead time as well as production costs [1]. Due to these growing demands on companies, the concept of rigid production must be reconsidered in several aspects. This work aims to improve the mutual communication within the value chain To enhance this interface, a concept for a digital shop floor information system for assembly operators is developed. The paper concludes with the description of this target state and a digital mock-up, which serves as basis for the implementation of the digital shop floor information system in an industrial SME company

Theoretical Background
Integrated Engineering
Digital Shop Floor Management
Data Management
Production Management
Problem Formulation and Case Study Description
Industrial Case Study – Assembly in Machine Industry
Research Objectives
Methodology
Axiomatic Design of a Digital Shop Floor Information System for Assembly
Collection of Customer Needs
Decomposition and Mapping
FR1-DP1 Digital Assembly Folder
FR2-DP2 Troubleshooting
FR3-DP3 Communication System
FR4-DP4 Monitoring Working Hours
FR5-DP5 Graphical User Interface
Final Concept
Conclusion and Outlook
Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call