Computational fluid dynamics simulation of hydrodynamics in an uncovered unbaffled tank agitated by pitched blade turbines

Abstract

Computational fluid dynamics (CFD) simulations were applied for evaluating the hydrodynamics characteristics in an uncovered unbaffled tank agitated by pitched blade turbines. A volume of fluid (VOF) method along with a Reynolds stress model (RSM) was used to capture the gas-liquid interface and the turbulence flow in the tank. The reliability and accuracy of the simulations are verified. The simulation results show that the vortex can be divided into central zone and peripheral zone, and flow field in the tank can be divided into forced vortex flow region and free vortex flow region. With the increase of impeller speed, the vortex becomes deeper, while the critical radius of the two zones keeps almost unchanged. The impeller clearance and the rotational direction have little effect on the vortex shape. The vortex becomes deeper with increasing of the impeller diameter or the blade angles at the same rotational speed. Power number is little influenced by the impeller speed, and decreases by about 30% when impeller diameter varies from 0.25T to 0.5T. When blade angle varies from 30° to 90°, power number increases by about 2.32-times. Power number in uncovered unbaffled tank is much smaller than that in baffled tank, but is very close to that in a covered unbaffled tank. The discrepancy of power number in uncovered unbaffled tank and that in covered unbaffled tank is less than 10%.