Abstract

Carbon fiber-reinforced polymers are considered a promising composite for many industrial applications including in the automation, renewable energy, and aerospace industries. They exhibit exceptional properties such as a high strength-to-weight ratio and high wear resistance and stiffness, which give them an advantage over other conventional materials such as metals. Various polymers can be used as matrices such as thermosetting, thermoplastic, and elastomers polymers. This comprehensive review focuses on carbon fiber-reinforced thermoplastic polymers due to the advantages of thermoplastic compared to thermosetting and elastomer polymers. These advantages include recyclability, ease of processability, flexibility, and shorter production time. The related properties such as strength, modulus, thermal conductivity, and stability, as well as electrical conductivity, are discussed in depth. Additionally, the modification techniques of the surface of carbon fiber, including the chemical and physical methods, are thoroughly explored. Overall, this review represents and summarizes the future prospective and research developments carried out on carbon fiber-reinforced thermoplastic polymers.

Highlights

  • In an ever-evolving world, developing new sustainable materials with excellent properties while ensuring they fall into the category of circular economy materials is essential to meet industrial demands and prevent environmental pollution

  • Carbon fiber-reinforced thermoplastic polymers (CFRTP) offer weight reductions of about 50% compared to steel and 20% compared to aluminum [5,20,21]

  • The results showed that the Tg of polyamide 6 (PA6) increased from 60 ◦ C to 78 ◦ C with the incorporation of the carbon fiber (CF) and thermal annealing, which led to an improved Tg for both the PA6 and the PA6/CF composites

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Summary

Introduction

In an ever-evolving world, developing new sustainable materials with excellent properties while ensuring they fall into the category of circular economy materials is essential to meet industrial demands and prevent environmental pollution. CF-reinforced polymer matrix composite products are widely used in various applications due to their excellent mechanical, thermal, electrical, structural, and tribological properties These applications include use in wind energy, aerospace, automobile, infrastructure, marine, and building and construction industries, as well as in sporting goods [4,5,6,7]. This review offers a comprehensive overview of the CFRTP properties necessary for scientists and decision makers to decide if CFRTP is a suitable material for their objectives and how this composite material could be utilized to achieve a more sustainable and circular economy of the materials for several high-performance applications including in the automotive aerospace industries and in turbine blades used in wind energy

Properties of CFRTP
CF Surface Modification: A Primary Factor Affecting the Performance of CFRTP
Chemical Treatments
Physical Treatments
Mechanical Strength and Modulus of CFRTP
Electrical Conductivity and Electromagnetic Shielding Effectiveness of CFRTP
Thermal Stability and Thermal Conductivity of CFRTP
Future Prospects
Findings
Conclusions
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