Comprehensive recovery of arsenic and valuable metals from lead smelting flue dust: Process optimization and mechanism investigation

Abstract

The comprehensive recovery of arsenic and valuable metals from lead smelting flue dust have received widespread attention due to its extremely high toxicity and economic value. In this research, a clean process which consisted of pressure oxidation leaching, preferential separation of Zn and Cd, reduction of As(Ⅴ) and recovery of indium was proposed. Thermodynamic calculation of leaching process suggested that the increasing of temperature reduces the redox potential required for the oxidation of As3+ to As5+, and the optimal conditions were found to be at acid concentration of 100 g/L, oxygen pressure of 2.0 MPa, temperature of 170 °C, L/S of 10 mL/g, leaching time of 2.5 h and agitating speed of 500 r/min. Under the selected conditions, the leaching extents of As, Cd, In, Sb and Zn are 99.17 %, 98.96 %, 92.68 %, 40.23 % and 96.63 %, respectively, while lead remained in the leaching residue. The separation of arsenic and other valuable metals in leachate is the most difficult and critical section of the process, where As2S3 was particularly added to the acid solution in certain manner to preferentially precipitate Zn and Cd in the forms of ZnS and CdS, subsequently reduce As(Ⅴ) to As(Ⅲ). Experiments by adding arsenic filter cake furtherly confirmed the reducibility of As2S3 and realized simultaneous extraction of arsenic in arsenic cake and acid leaching solution. Eventually, arsenic was recovered as As2O3 with a high purity of 98.56 % and the total extraction extent of indium is 93.76 %.