Complexity reduction during interruption analysis in a flexible manufacturing system using knowledge-based on-line simulation

Abstract

To meet the competitive demands of modern manufacturing, it is necessary to reduce design times and enrich decision making by integrating process planning into the design activity using Concurrent Engineering principles. Although this is traditionally done through the interaction between designers and process planners, it is perhaps more desirable for a CAD system to have the functionality necessary to automatically advise the designer of the shop floor implications of design decisions. Cutting tool selection is an essential thread linking feature-based design of machined parts to process planning. Thus, the implementation of tooling considerations into design is an important requirement for an integrated CAD/CAPP system. This paper defines an architecture to enable the vertical integration of tooling considerations from early design to process planning and scheduling. The architecture is based on a five-level tool selection procedure which is mapped to a time-phased aggregate, management and detailed process planning framework. This paper draws on literature and the results of an industrial survey to identify the tooling methods suitable for integration within a CAD system and categorises them into the five levels of tool selection. The functions are then placed on a time-dependent framework that covers the progression of a product from design to process planning. The new functionality is being implemented as an object-oriented application called VITool, which is being developed so that it can be fully integrated within an existing CAD system.