Abstract

Single-resonance-based radio frequency (RF) resonators cannot detect multiple cracks simultaneously nor localize the position of a crack. To address these drawbacks, we propose a complementary split-ring resonator (CSRR)-loaded array. In this array, there are four channels and each channel consists of three CSRRs, forming a 4 × 3 sensing array that is developed in the ground plane of a microstrip line using a low-cost FR4 substrate. A voltage-controlled oscillator (VCO) generates three discrete frequencies: 1.88 GHz, 2.60 GHz, and 3.61 GHz to each channel, which is sequentially selected using a single-pole four-throw (SP4T) switch. The transmitted RF signals are converted into the DC voltage levels and are interpreted by a microcontroller. Aluminum sheets with cracks embedded in the surface are used to demonstrate the detection of cracks of various shapes, sizes and locations/orientations (horizontal, diagonal, and vertical) with simulations and measurements. The detection of the minimum detectable crack (W c × L c × D c = 1 mm × 10 mm × 0.1 mm) is experimentally verified. Full-length longer cracks (L c = 100 mm) are also detected using our proposed detection system with the SP4T switch in addition to our proposed algorithm that scans the CSRRs of each selected channel.

Highlights

  • Structural health monitoring (SHM) is a diverse field that includes the continuous monitoring of structures and their constituting parts, non-destructive diagnoses of anomaly states, and the prognosis of future implications for preventive measures

  • Radiofrequency (RF) technology includes sensing devices that have gained much attention in research owing to attractive features such as low cost, simpler fabrication, and smaller sizes compared with non-RF crack sensors

  • We address these serious limitations of single resonance based RF crack sensors

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Summary

INTRODUCTION

Structural health monitoring (SHM) is a diverse field that includes the continuous monitoring of structures and their constituting parts, non-destructive diagnoses of anomaly states, and the prognosis of future implications for preventive measures. A variety of RF resonators have been proposed to detect cracks on metallic surfaces. In [3], an X-band frequency selective surface consisting of several crossshaped unit cells realized on a polyimide film is proposed to detect metallic cracks in large-area structures. In [4], a CSRR is loaded on the ground plane of the substrate integrated waveguide (SIW) structure to detect a 1-mmwide crack in a 5-mm thick aluminum (Al) sheet. In [5] a CSRR is patterned on the ground plane of a microstrip line to detect cracks in an aluminum sheet. Where εo, εr, A, s, Leff, Ceff, and fr represent the free-space permittivity, relative permittivity, area, split-gap of the CSRR, effective inductance, effective capacitance, and resonance frequency of the CSRR, respectively [7]

SENSING MECHANISM OF THE PROPOSED CSRRLOADED SENSOR ARRAY
SENSITIVITY TO CRACK SHAPES
SENSITIVITY TO CRACK SIZES
SENSITIVITY TO CRACK LOCATIONS AND ORIENTATIONS
SYSTEM INTEGRATION
MEASUREMENTS
COMPARISON WITH CONVENTIONAL RF TECHNIQUES
COMPARISON WITH CONVENTIONAL NON-RF TECHNIQUES
COMPARISON WITH COMMERCIAL CRACK DETECTION SYSTEMS
CONCLUSION
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