Comparison of transient characteristics of positive and negative power-off transition process of “S” shaped bi-directional full-flow pump

Abstract

In this study, the positive and negative power-off process of a bi-directional full-flow pump is investigated by model tests and numerical simulations, and the results show that under steady conditions, the head of the bi-directional full-flow pump in the positive direction is larger than in the negative direction. The positive power-off process of the bi-directional full-flow pump is slower than the negative power-off process. The clearance backflow rate of the bi-directional full-flow pump continues to drop during the power-off process until it remains stable under the runaway condition. The clearance backflow causes the vortex at the impeller inlet and the size of the vortex gradually decreases during the power-off process. Compared to the positive power-off process, the backflow vortex ratio is greater, and therefore, the flow pattern is poorer during the negative power-off process. The entropy production rate in the negative power-off process is significantly greater than that in the positive power-off process. The pumping condition has the largest hydraulic loss in the whole power-off process. The runaway rotational speed in the positive power-off process is higher than that in the negative power-off process, and the axial force in the positive runaway condition is 1.40 times greater than in the negative runaway condition. During the power-off process, the vibration and pressure pulsation in the negative operation is significantly greater than that in the positive operation, and the acceleration of the impeller vibration from large to small is the Y (vertical) direction, Z (axial) direction, and X (horizontal) direction. The research in this paper can provide an important reference for the design and operation of the bi-directional full-flow pump.