Abstract

Understanding of less-noble-metal (M) dissolution from Pt-alloy-based oxygen reduction reaction (ORR) electrocatalysts, as well its interaction with Pt surface, is crucial for maximizing their performance. In pursuing this goal, two ORR electrocatalysts—a benchmark Pt–Co/C and an in-house designed Pt–Cu/C materials—are investigated. Both are characterized with a range of standard techniques, such as X-ray diffraction (XRD), transmission electron microscopy (TEM) combined with energy dispersive spectroscopy (EDX) and thin film-rotating disc electrode (TF-RDE) measurements. A special focus is put on combining the latter with a highly sensitive electrochemical flow cell (EFC) online connected to inductively coupled plasma mass spectrometry (ICP-MS) measurements. A combination of standard and novel techniques provides unprecedented insights into the dissolution behavior and dynamics of metals, as well as their subsequent surface interactions and effects on the electrochemical performance. A special focus is d...

Highlights

  • Being one of the cornerstones of the sustainable energy politics, hydrogen technology is believed to play an essential role in the near future

  • One of the major drawbacks of Pt-alloy (Pt−M) electrocatalysts is the insufficient stability of M at the oxygen reduction reaction (ORR) working potentials in acidic proton exchange membrane fuel cells (PEMFC) environment,[9] which results in leaching/ dealloying of M.10−12 some corrosion is initially even desired to form a Pt-rich overlayer over the PtMx core and enhance the ligand and/or strain effect, any further corrosion especially in the membrane electrode assembly (MEA) environment leads to significant drop of ORR specific activity.[13]

  • The main conclusions are as follows: (i) Both electrocatalysts lose significant amounts of their less-noblemetal component (Co or Cu) during the electrochemical activation protocol. While this was fully expected for the “as prepared” Pt−Cu/C electrocatalyst, the result is rather surprising for the “as received” Pt−Co/C electrocatalyst which had already been ex situ activated by the producer. (ii) In the case of Pt−Cu/C electrocatalyst, potential-holdactivated electrocatalyst leaks about an order of magnitude more less-noble-metal during each cycle in contrast to the potential-cycling-activated electrocatalyst. This can lead to high enough less-noble-metal concentrations to affect the corresponding electrochemical reactions - due to either noncovalent or thermodynamic (UPD) interactions. (iii) In the case of Pt−Cu/C electrocatalyst, the degree of less-noblemetal leakage influences ORR because of the Pt-M (UPD) interaction

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Summary

Introduction

Being one of the cornerstones of the sustainable energy politics, hydrogen technology is believed to play an essential role in the near future. Low-temperature proton exchange membrane fuel cells (PEMFC), together with batteries, are expected to compete with and eventually replace conventional energy infrastructure.[1] In the recent years, two major challenges, such as high cost of Pt and sluggish kinetics of the cathode oxygen reduction reaction (ORR), have been successfully tackled,[2] bringing this technology on the doorstep of commercialization.[3] The progress is mainly attributed to the successful use of nanoparticulate Pt-based alloys (Pt−M) with less expensive 3d transition metals (M = Cu, Co, and Ni to mention the most common ones), which are currently considered as state-of-the-art ORR electrocatalysts They enable better utilization of Pt atoms by wasting a lower number of core Pt atoms inside the nanoparticles[4] but can substantially enhance ORR specific activity by the well-known ligand or strain effect.[5] This enables a decrease of the Pt loading without losses in the overall PEMFC performance and substantially reduces the cost. In a previous study by General Motors,[14]

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