Abstract

Exploiting high-performance 2:14:1-type permanent magnet at high La–Ce substitution level remains a bottleneck concern due to the severe magnetic dilution from inferior intrinsic magnetism and microstructural deterioration. In present work, to promote the La–Ce application, (Pr, Nd)Hx is introduced into LaCe-40 sintered magnet (La–Ce/TRE = 40 wt%, TRE: total rare earth) through two approaches, grain boundary restructuring (GBR) and grain boundary diffusion process (GBDP). Results show that (Pr, Nd)Hx GBR leads to a twofold coercivity by optimizing the distribution of GB phase and forming a Pr/Nd-rich magnetically hardening shell. However, the remanence is lowered drastically due to massive formation of REFe2 phase during high-temperature sintering. Comparably, (Pr, Nd)Hx GBDP magnet with an identical average composition to GBR one yields a nearly threefold coercivity without sacrificing the remanence, ascribing to the formation of more continuous RE-rich GB layer and thicker Pr/Nd-rich shell near the surface region. Above comparative study highlights the crucial role of surface magnetic isolation in enhancing the coercivity of Nd–La–Ce–Fe–B sintered magnet, and delights the prospect of abundant La–Ce for industrial application.

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