Comparison of membrane processes with distillation for alcohol/water separation

Abstract

The overall objectives of this study were to summarize and evaluate the performance of currently available membranes for purification of fermentation alcohol and to compare the economics of membrane processes with a modern-day energy-efficient distillation scheme. Literature survey showed that very little work had been done on the development of membrane processes for alcohol concentration. Based on laboratory work, it was found that the present-day thin-film composite desalination membranes can be used for partial concentration of beer solution to about 20 to 30% alcohol concentration. The water permeation coefficient for these membranes in reverse osmosis with 7.6% alcohol feed at 60 atm was about 10 kg/m 2-day-atm (2 lb/ft 2-day-atm). Due to the high osmotic pressures of ethanol/water mixtures, reverse osmosis can be used only for the initial concentration of beer solution and for the final dehydration of 95% alcohol to produce 199 proof alcohol. Thus, a distillation unit would have to be used for the intermediate concentration of alcohol solution. Membrane concentration schemes using distillation for intermediate concentration were prepared for comparison with a conventional distillation process. Based on preliminary analysis it was concluded that while the capital cost of the membrane-augmented distillation schemes can be significantly than that of the conventional system, the annualized cost of these schemes will be approximately equal to that for distillation. The capital and the annualized costs of the membrane process for the final dehydration of alcohol can be significantly lower than those for the conventional dehydration still.