Abstract

BackgroundFermentations using Escherichia coli KO11, Saccharomyces cerevisiae 424A(LNH-ST), and Zymomonas mobilis AX101 are compared side-by-side on corn steep liquor (CSL) media and the water extract and enzymatic hydrolysate from ammonia fiber expansion (AFEX)-pretreated corn stover.ResultsThe three ethanologens are able produce ethanol from a CSL-supplemented co-fermentation at a metabolic yield, final concentration and rate greater than 0.42 g/g consumed sugars, 40 g/L and 0.7 g/L/h (0-48 h), respectively. Xylose-only fermentation of the tested ethanologenic bacteria are five to eight times faster than 424A(LNH-ST) in the CSL fermentation.All tested strains grow and co-ferment sugars at 15% w/v solids loading equivalent of ammonia fiber explosion (AFEX)-pretreated corn stover water extract. However, both KO11 and 424A(LNH-ST) exhibit higher growth robustness than AX101. In 18% w/w solids loading lignocellulosic hydrolysate from AFEX pretreatment, complete glucose fermentations can be achieved at a rate greater than 0.77 g/L/h. In contrast to results from fermentation in CSL, S. cerevisiae 424A(LNH-ST) consumed xylose at the greatest extent and rate in the hydrolysate compared to the bacteria tested.ConclusionsOur results confirm that glucose fermentations among the tested strains are effective even at high solids loading (18% by weight). However, xylose consumption in the lignocellulosic hydrolysate is the major bottleneck affecting overall yield, titer or rate of the process. In comparison, Saccharomyces cerevisiae 424A(LNH-ST) is the most relevant strains for industrial production for its ability to ferment both glucose and xylose from undetoxified and unsupplemented hydrolysate from AFEX-pretreated corn stover at high yield.

Highlights

  • Fermentations using Escherichia coli KO11, Saccharomyces cerevisiae 424A(LNH-ST), and Zymomonas mobilis AX101 are compared side-by-side on corn steep liquor (CSL) media and the water extract and enzymatic hydrolysate from ammonia fiber expansion (AFEX)-pretreated corn stover

  • We examine the fermentation of enzymatic hydrolysate from ammonia fiber explosion (AFEX)-pretreated corn stover at high solids loading

  • The fermentations were completed within 72 h (Figure 1A) and ethanol was produced at concentrations higher than 40 g/L

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Summary

Introduction

Fermentations using Escherichia coli KO11, Saccharomyces cerevisiae 424A(LNH-ST), and Zymomonas mobilis AX101 are compared side-by-side on corn steep liquor (CSL) media and the water extract and enzymatic hydrolysate from ammonia fiber expansion (AFEX)-pretreated corn stover. Ethanol is generally expected to be the first major commercial product of this emerging cellulosic biofuels technology. Saccharomyces cerevisiae [7,8], Zymomonas mobilis [9] and Escherichia coli [10,11] have been widely investigated and developed for cellulosic ethanol production. An economically-attractive cellulosic technology almost certainly requires the strain to achieve ethanol yield, titer and rate higher than 90%, 40 g/L (5.1%v/v), 1.0 g/L/h, respectively [12]. The native capacity of the strains is not well-suited to fulfill those requirements for commercial cellulosic ethanol production. Metabolic engineering approaches have been exploited in developing strains to effectively (i) uptake and metabolize pentoses [6,13] and/or (ii) channel the carbon sources for ethanol production [14]

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