Comparative Study on the Performance of Gel Grease for High-End Equipment Based on the Synergistic Effect of Friction-Reducing Agents.

Abstract

In the field of high-end equipment, the synergistic effect of friction-reducing agents plays an important role in the performance study of gel grease. Exploring its tribological and rheological properties can not only significantly reduce the coefficient of friction of mechanical components and enhance its viscosity at high temperatures but also effectively reduce energy consumption, thus improving the service life of high-end equipment. In this study, Schaeffler Load 460 gel grease was mixed with polysiloxane viscosity modifier (PV611) and molybdenum dialkyl dithiocarbamate (RFM3000) according to (3:1, 1:1, and 1:3), and its tribological properties and rheological properties were investigated by the MRS-10G friction and wear tester, MCR302 rotational rheometer, and crossover test. Comparative analyses of tribological and rheological properties were carried out. The results showed that the average coefficient of friction of Schaeffler Load 460 grease was reduced by 57.2%, 60%, and 71.9%, respectively, with the addition of two different ratios of friction reducers; the average diameter of abrasive spots was reduced by 44.5%, 55.4%, and 61.3%; and the shear stress and viscosity were increased by 117.94 Pa and 1295.02 mPa∙s, respectively, compared with that of the original grease, which is a good example for the lubrication of gel grease in the high-end equipment industry. This study provides a new direction and idea for the lubrication research of gel grease in the high-end equipment industry.