Abstract

The primary focus of the present work was to perform comparative study of the structure as well as corrosion behavior of two Zr-rich alloy films, i.e. Zr-20%Cr and Zr-20%Ti, as well as metallic Ti, Cr and Zr films, formed by multi-arc ion plating technique. The required alloy film composition was obtained by co-deposition with proper choice of current for the targets of the constituent metals. The deposited alloy film composition was determined by energy dispersion X-ray spectroscopy, X-ray fluorescence and inductively coupled plasma-atomic emission spectroscopy (ICP-AES) techniques, which were in close agreement with each other. The film thickness lied in the range of 550-620nm. The crystal structure was studied by X-ray diffraction, which revealed the formation of nanocrystalline and semi-amorphous structures. The corrosion rates of the films were determined through weight loss measurement in 1M, 6M and 12M hydrochloric acid (HCl) by ICP-AES analysis of the solution after immersion for 200-350h. Anodic (potentiodynamic) polarization was also performed. Zr-20%Cr alloy film exhibited the best corrosion resistance, and its dissolution rate was less than 0.5μm/year in 6M HCl and about 4μm/year in 12M HCl.

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