Abstract

The objective of this in vitro study was to evaluate and compare the fracture strength of monolithic crowns fabricated from five different all-ceramic CAD/CAM materials (lithium disilicate, zirconia, reinforced composite, hybrid dental ceramic, and zirconia-reinforced lithium silicate) using single load to failure test. Forty sound human maxillary first premolar teeth extracted for orthodontic purposes were selected for use in this study. Teeth were prepared according to a standard protocol with 1 mm deep chamfer finishing line, 4 mm axial height with planer occlusal reduction and 6º total convergence angle. Teeth were then divided into five groups of eight teeth each according to the material used for the fabrication of the monolithic crowns as follow: Group A: Crowns fabricated from lithium disilicate (IPS e.max CAD, Ivoclar Vivadent), Group B: Crowns fabricated from zirconia (CEREC Zirconia, Dentsply Sirona), Group C: Crowns fabricated from reinforced composite (BRILLIANT Crios, COLTENE), Group D: Crowns fabricated from hybrid dental ceramic (VITA ENAMIC, VITA Zahnfabric), Group E: Crowns fabricated from zirconia-reinforced lithium silicate (CELTRA DUO, Dentsply Sirona). Teeth of all groups were then scanned with CEREC Omnicam digital intraoral scanner and the crowns were then designed using CEREC Premium software (version 4.4.4) and milled using CEREC MC XL milling unit. Post-milling, crowns of each group were subjected to either a firing procedure or to a polishing only according to the manufacturer's instructions of each material. The internal surfaces of the crowns of each group were then subjected to surface treatment according to the manufacturer's instructions of each material and the crowns were then cemented on their respective teeth using a universal dual-cured adhesive resin cement (Duo-Link Universal, Bisco Inc.). All teeth with the cemented crowns were then stored in deionized distilled water at room temperature for 24 hours before testing. All samples were then subjected to compressive axial loading until fracture in computer-controlled universal testing machine (Zwick Z010, Ulm, Germany) at a crosshead speed of 0.5 mm/min. The data were statistically analyzed using one-way ANOVA test and LSD test at a level of significance of 0.05. The results of this study showed that the highest mean value of fracture strength was recorded by Group B (2337.37), followed by Group C (1880.59), Group E (1404.49), Group A (1085.39) and Group D (767.06), respectively with statistically highly significant differences among the different groups (p<0.01). From the results of this study, it seems that the differences in the chemical composition and microstructure of the tested all-ceramic CAD/CAM materials may be responsible for the differences in the fracture strength of the fabricated crowns.

Highlights

  • Keyword: All-ceramic crowns, monolithic crowns, CAD/CAM, zirconia, lithium disilicate, zirconia-reinforced lithium silicate, hybrid dental ceramic, reinforced composite, fracture strength

  • After completion of milling process, the crowns fabricated from lithium disilicate (Group A) and zirconia-reinforced lithium silicate (Group E) were subjected to crystallization/glaze and glaze/only firing at 840 oC for 22 minutes, while crowns fabricated from zirconia (Group B) were subjected to a sintering at 1541 oC for 15 minutes using CEREC Speed Fire Furnace. on the other hand, crowns fabricated from reinforced composite (Group C) and hybrid resinceramic (Group D) were subjected to polishing only according to the manufacturer instruction, using a two-step polishing set (Polishing Set clinical, VITA Zahnfabrik, Germany)

  • From this table it can be seen that the highest mean value of fracture strength was recorded by zirconia crowns (Group B) (2337.37 N), followed by reinforced composite crowns (Group C)(1880.59 N), zirconia-reinforced lithium silicate crowns (Group E) (1404.49 N), lithium disilicate crowns (Group A ) (1085.39 N), respectively

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Summary

Introduction

Keyword: All-ceramic crowns, monolithic crowns, CAD/CAM, zirconia, lithium disilicate, zirconia-reinforced lithium silicate, hybrid dental ceramic, reinforced composite, fracture strength. With increasing popularity of CAD/ CAM systems, a rising number of machinable esthetic materials with different compositions have been developed These materials are fabricated under standardized and optimal conditions, producing highly homogenous materials with superior mechanical properties as compared to laboratory-processed restorations and can be used for the production of monolithic restorations. Lithium disilicate ceramic is one of the all-ceramic systems that belongs to the category of synthetic glass-matrix ceramics that can be used for the fabrication of monolithic restorations It has gained popularity for anterior and posterior single crowns and partial coverage restorations because of its good physical properties and superior esthetics 4. As an approach for optimizing CAD/ CAM materials, glass ceramic materials reinforced with polycrystalline ceramic have been developed These glass ceramics were designed to contain lithium silicate as the main crystalline phase enriched with zirconia (H”10% by weight) 7. The zirconia particles are incorporated in order to reinforce the ceramic structure by crack interruption 8

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