Abstract

This paper considers comparative assessment of combined-heat-and-power (CHP) performance of three small-scale aero-derivative industrial gas turbine cycles in the petrochemical industry. The bulk of supposedly waste exhaust heat associated with gas turbine operation has necessitated the need for CHP application for greater fuel efficiency. This would render gas turbine cycles environ-mentally-friendly, and more economical. However, choosing a particular engine cycle option for small-scale CHP requires information about performances of CHP engine cycle options. The investigation encompasses comparative assessment of simple cycle (SC), recuperated (RC), and intercooled-recuperated (ICR) small-scale aero-derivative industrial gas turbines combined-heat-and-power (SS-ADIGT-CHP). Small-scale ADIGT engines of 1.567 MW derived from helicopter gas turbines are herein analysed in combined-heat-and-power (CHP) application. It was found that in this category of ADIGT engines, better CHP efficiency is exhibited by RC and ICR cycles than SC engine. The CHP efficiencies of RC, ICR, and SC small-scale ADIGT-CHP cycles were found to be 71%, 60%, and 56% respectively. Also, RC engine produces the highest heat recovery steam generator (HRSG) duty. The HRSG duties were found to be 3171.3 kW for RC, 2621.6 kW for ICR, and 3063.1 kW for SC. These outcomes would actually meet the objective of aiding informed preliminary choice of small-scale ADIGT engine cycle options for CHP application.

Highlights

  • Gas turbine is a very satisfactory means of producing mechanical power

  • It is pertinent to declare that only the thermodynamic performance in terms of temperature profile of exhaust gas, steam temperature and flow, and heat capacity, of the heat recovery steam generator (HRSG) are being modelled in this research

  • For the design case of an unfired HRSG, selection is usually made of the values of pinch and approach points; pinch point ranges from 10 ̊C to 30 ̊C whereas approach point ranges from 5 ̊C to 15 ̊C based on the sizes of evaporators that can be built and shipped economically, and to maximise heat transfer rate between exhaust gas and steam streams

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Summary

Introduction

Gas turbine is a very satisfactory means of producing mechanical power. It is designed to be highly effective in producing aligned high thrust and power [1] [2]. In contemplating environmentally-friendly gas turbine cycles in the petrochemical industry identification is made of combined-heat-and-power (CHP) as one prominent application that would make gas turbine operation very pleasant to the environment in the aspects of reducing heat energy loss to the environment, and reducing global warming. Some processes in the petrochemical industry occur at relatively moderate temperatures (below 600 ̊C), and steam is generally the source of their heat energy supply. It is worth stating that combined-heat-and-power (CHP) generation of steam and power is presently a key energy saving, as well as environmentally-friendly technology in the petrochemical industry [5]

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