Comparative analysis of tribological behavior of plasma- and high-velocity oxygen fuel-sprayed WC-10Co-4Cr coatings

Abstract

PurposeThe purpose of this study is to prepare WC-10Co-4Cr coatings using two processes of plasma spraying and high-velocity oxygen fuel (HVOF) spraying. The decarburization behaviors of the different processes are analyzed individually. The microstructural characteristics of the as-sprayed coatings are presented and the wear mechanisms of the different WC–10Co–4Cr coatings are discussed in detail.Design/methodology/approachThe WC–10Co–4Cr coatings were formed on the surface of Q235 steel by plasma and HVOF spraying.FindingsPlasma spraying causes more decarburizing decomposition of the WC phase than HVOF spraying. In the plasma spraying process, η(Cr25Co25W8C2) phase appears and the C content decreases from the top surface of the coating to the substrate.Practical implicationsIn this study, two WC–10Co–4Cr coatings on Q235 steel prepared by plasma and HVOF spraying were compared with respect to the sliding wear behavior.Originality/valueThe wear mechanisms of the plasma- and HVOF-sprayed coatings were abrasive and oxidation, respectively.