Comparative analysis of the technological properties of natural and agglomerated stones in epoxy matrix

Abstract

Brazil occupies a prominent position among the countries that produce the most ornamental stones in the world, with emphasis on the state of Espírito Santo. However, despite this success in production, the sector faces a considerable challenge in relation to waste generation. The objective of this study was to produce and evaluate the technological properties of an agglomerated stone using 87 wt% waste from the processing of Branco Fortaleza stone in a matrix with 13 wt% epoxy resin, using the vacuum vibro-thermo-compression process. The waste was characterized by X-ray fluorescence (XRF) and X-ray diffraction (XRD). The stones were subjected to evaluation of density, apparent porosity, water absorption, abrasion resistance test, staining, chemical attack, 3-point flexural strength and microstructural analysis (SEM). The results showed a density of 2.26 ± 0.02 g/cm3, water absorption of 0.24 ± 0.01%, apparent porosity of 0.55 ± 0.03%, abrasion resistance test of 1.38 mm and flexural strength of 30.13 ± 1.74 MPa. The results compared with the literature reveal a material with technical feasibility to be used as a coating in the construction sector, presenting high mechanical resistance, good interfacial adhesion, application on high traffic floors, as well as environments subject to liquid penetration such as sinks, floors and countertops. Using this waste to manufacturing new materials, such as agglomerated stones, can not only help reduce dependence on raw materials, but also play an important role in minimizing the environmental impact associated with the extraction and processing of natural stones.