Comparative analysis of straight grate machines and combined facilities grate-tubetype kiln-cooler for selection technologies of pellets production

Abstract

At present, mainly straight grate machines (SGM) and combined facilities grate-tube-type kiln-cooler (GKC) are used for heat-strengthening induration of iron ore pellets. Their total share in the produced iron ore pellets in the world accounts for 93%, of which SGM takes 60% and GKC – 33%, which speaks about high efficiency of both methods of induration. At the same time, when making decision on construction a pelletizing plant, a question of selection of most effective technology of iron ore pellets production by SGM and GKC often arises. Results of comparative analysis of efficiency of technologies of iron ore pellets production by SGM and GKC presented. Features of various ore types pellets induration considered as well as possibilities of ensuring the required quality of finished pellets at application for induration SGM and GKC. Data on maximum productivity of the considered induration facilities, amount of dust, fines formation, emissions of harmful substances into environment and electric energy consumption presented. Importance of a possibility of accounting of fuel type selection, of heat expenses for heat treatment, of expenses for maintenance, capital and operation costs were noted. It was shown that choice of a particular variant of technology should be done at the stage of elaboration feasibility study accounting existing experience of facilities running, availability of fuel types, cost of energy resources, climate zone and assembling solutions.