Compact optical zoom camera module based on Alvarez elements

Abstract

A compact optical zoom camera module with Alvarez freeform elements is reported. A 3 × magnification in the optical zoom system was achieved by means of lateral shifting two pairs of Alvarez lenses. The optical design performances, profiles of the freeform surfaces, tolerance analysis results, and Monte Carlo yield simulation for mass production of the optical zoom system are presented. The optomechanical structures of the whole camera module including the barrels, actuators, and the slide-guiding systems are also described. The Alvarez elements and aspheric lenses were fabricated by precise injection molding and the movable elements are actuated by voice coil motors with a stroke of 3 mm. A camera module was developed with a size of 25 mm (width) × 25 mm (length) × 6 mm (height). The zooming and imaging capabilities of this Alvarez zoom lens were demonstrated experimentally.