Abstract

This paper presents a new control method to suppress current harmonics for permanent magnet synchronous linear motor (PMSLM) that is applied in the miniature microsecond laser cutting system. In the control method, the resonant–two-degree-of-freedom (R–2DOF) proportional–integral–derivative (PID) controller is proposed by combining a resonant controller and a two-degree-of-freedom (2DOF) PID controller. The current harmonic components are first analyzed. The resonant controller is subsequently added to the current loop in parallel to the traditional PI controller to suppress the current harmonic components. However, with the current harmonics suppression, the resonant controller can result in the overshoot in the current loop response. The 2DOF PID controller is adopted to reduce the overshoot. Thus, an R–2DOF PID controller is developed by combining the resonant controller and 2DOF PID controller. Meanwhile, the stability of the proposed controller is analyzed. Compared with the traditional PID controller and the Kalman filter, the proposed controller not only can suppress the current harmonics but can reduce the overshoot and thrust ripple as well. Finally, the simulation and experimental comparison results confirm the validity of the proposed control algorithm.

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