Combinatorial Benders' decomposition for the constrained two-dimensional non-guillotine cutting problem with defects

Abstract

This paper studies the constrained two-dimensional non-guillotine cutting problem with defects, in which a set of items of a specific size is cut from a large rectangular sheet with defective areas, with the number of each type of cut item cannot exceed a specified quantity. The objective is to maximise the total value of the cut items. We propose a decomposition approach to address the problem. The process involves decomposing the original problem into a master problem and a subproblem. The master problem is formulated as a one-dimensional contiguous bin packing problem, while the subproblem is an x-Check problem to identify a two-dimensional packing that does not lead to any overlap. The x-Check problem is effectively addressed by using an integer linear programming model. When the x-Check problem proves infeasible, cuts are added to the master problem, and the iteration is repeated until the x-Check finds a feasible solution. Furthermore, we introduce several novel techniques, including valid inequalities, preprocessing techniques, and lifting the cut methods to improve the performance of the algorithm. Extensive computational results show that our method can quickly find the optimal solution for the 5450 instances in the literature.