Abstract

A flux consisting of Nocolok and nickel powder was first applied for TIG welding-brazing of aluminum-stainless steel. Results of tensile and impact tests illustrated that a significant improvement in mechanical properties of the butt joint was obtained with the flux, tensile strength increased from 116 to 158 MPa, and impact energy increased from 3.2 to 6.7 J. Investigation results on microstructures of interfaces and seams suggested that Ni addition significantly decreased the thickness of intermetallic compound (IMC) layer on the interfaces, but did not change the phase structure of Al13Fe4. Furthermore, precipitate phase in the welded seams changed from Al6Fe to Al9FeNi, and the quantity of precipitate phases decreased from 12 to 9% approximately. Finally, effect of Ni powder’s addition on the joint was analyzed and discussed. The reduction in the thickness of IMC and quantity of precipitate phases are beneficial to joint properties.

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