Coiled Tubing Program Succeeds in Harsh-Environment Tight Gas Wells

Abstract

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 209032, “Successfully Adapting and Overcoming Challenges for Coiled Tubing Applications in High-Pressure Sour Environments and Horizontal Unconventional Tight Gas Wells in UAE,” by Ole Sorensen, Yang Wu, and Didier Caillon, SPE, TotalEnergies, et al. The paper has not been peer reviewed. During the completion phase of four unconventional wells in the United Arab Emirates, a detailed engineering approach overcame challenges presented by extreme conditions of pressure, temperature, and a sour environment across long horizontal sections to carry out cleanout activities successfully. This operation, the first of its kind in the country for the operator, yielded lessons for design considerations and the execution process and recommendations for coiled tubing (CT) intervention in similar working environments. It also confirmed that 110,000-psi-yield-strength quench-and-tempered (Q&T) CT strings can be deployed safely in a high-pressure sour environment by implementing proper risk-mitigation strategies. Introduction The unconventional gas play (referred to as “A” in the complete paper) featured a reservoir pressure of nearly 13,000 psi and a bottomhole temperature of approximately 325°F. The environment was sour, with 5 mol% of hydrogen sulfide (H2S) and 5% carbon dioxide (CO2). The well’s architecture consisted of a 5½-in. monobore completion with cemented casing and horizontal sections ranging from 5,000 to 8,200 ft. The selected completion methodology was plug-and-perf, including up to 35 fracturing stages in a single well. Overview of CT Intervention Challenges The true vertical depth of the play was 12,600 ft on average, representing a maximum anticipated surface pressure (MASP) of 8,000 psi with the wellbore full of working fluid (8.34-lbm/gal slickwater) and a maximum potential wellhead pressure (MPWHP) of 11,300 psi with the wellbore full of gas. Also, partial pressures of H2S and CO2 exceeded 600 psi at bottomhole conditions, confirming that sour- and corrosive-service programs had to be implemented fully in this project. Convergence of MASP above 7,500 psi, CT dynamic pressure of greater than 11,000 psi, lateral length of up to 8,200 ft, and the sour and corrosive environment required a highly engineered approach on the design and selection of the CT string and configuration of the surface equipment.