Abstract

Standard coatings for graphite crucibles used for melting uranium have generally been zirconia based and have been applied as a paint or by flame spraying. These coatings do not provide adequate protection at the temperatures normally required for melting uranium alloys. Yttria provides superior protection above 1300°C but becomes less satisfactory above 1450°C when applied directly on graphite. The utilization of a protective niobium/zirconia bilayer coating between the yttria and the graphite results in improved performance at 1500°C. Yttria has been satisfactorily applied both by plasma spraying and by brush applying a stable suspension. When the protective niobium layer is used, coating adherence after melting is excellent and multiple use of coatings is practical. The coatings adhere to graphite with a high coefficient of thermal expansion (CTE) (≈7 μm m -1 °C -1) much better than to standard crucible grade graphite (≈4μm m -1 °C -1). A single Nb/Y 2O 3-coated high CTE graphite crucible has been used for seven melts at 1450°C without repair or increased carbon contamination. The yttria paint coating is cost effective when compared with flame- or plasma-sprayed zirconia.

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