Coating factors influencing the fold cracking of coated papers

Abstract

Abstract With the increasing popularity of coated paper, it has been more widely used in printing, publishing, product packaging and commercial promotion. However, coated paper is prone to cracks after printing and folding which exposes to a white area which is referred to as fold cracking. This study investigated the coating properties of paper and coating factors influencing the fold cracking and aimed to provide guidance on how to reduce the problems of fold cracking. This paper mainly discusses the effects of pigment proportion, binder dosage, solids content, coating thickness and calendering pressure on fold cracking of coated paper after printing. Experiments show that when the coating consisted entirely of calcium carbonate, the degree of fold cracking is most serious. With the addition of kaolin, the fold cracking reduces. When the ratio of the number of parts of calcium carbonate to kaolin is 25/75, the area of fold cracking reaches its minimum value of 10.28 %. With increasing solids content of the coating, the fold cracking decreases initially and then increases. When the solids content is 55 %, the fold cracking reaches a minimum. Increased latex content reduced coating thickness and an increase in calendering pressure gradually reduce the degree of fold cracking.