Abstract

Inkjet-printed patterns were formed on a paper substrate using anti-oxidant copper nano-ink for application to disposable electronic devices. To prevent substrate damage, the pattern was flash light sintered under ambient conditions using the multi-pulse technique. Pure copper nanoparticles were coated with 1-octanethiol for oxidation resistance using the dry-coating method. Mixing these with 1-octanol solvent at a concentration of 30 wt% produced the copper nano-ink. Photo paper was used as the substrate. The contact angle between the photo paper and copper nano-ink was 37.2° and the optimal energy density for the multi-pulse flash light sintering technique was 15.6 J/cm2. Using this energy density, the optimal conditions were an on-time of 2 ms (duty cycle of 80%) for three pulses. The resistivity of the resulting pattern was 2.8 × 10−7 Ω∙m. After bending 500 times to a radius of curvature of 30 mm, the relative resistance (ΔR/R0) of the multi-pulse flash light-sintered pattern hardly changed compared to that of the unbent pattern, while the single-pulse-sintered pattern showed dramatic increase by 8-fold compared to the unbent pattern. Therefore, the multi-pulse light sintering technique is a promising approach to produce an inkjet-printed pattern that can be applied to disposable electronic devices.

Highlights

  • Many studies have focused on flexible electronic devices with flexible substrates [1]

  • For the case of 16 ms and 0.285 MW, it was observed that Cu nanoparticles did not form ansiyntneerecdk,inwgi.thBaasneedckoinngthsetrsuectoubrseearvmaotinognsth, ewceopcponerclnuadneodpathrtaictlethse(Fsiignugrlee-1pbu,cl)s.eHcoowndeivteior,nfsorvtahreyicnagse poeaf k16pomwsearnadnd0.t2i8m5eM, uWnd, ietrwthaessoabmseerevneedrgthyadteCnusitnya,nseoepmarttoicbleesudnisdunitoatbfleorfmor asinnytenriencgkionngt.hBeapsaedpeorn suthbesstreatoeb.servations, we concluded that the single-pulse conditions varying peak power and time, under the same energy density, seem to be unsuitable for sintering on the paper substrate

  • We measured the electrical conductivity and durability of the copper patterns formed under the same energy density (15.6 J/cm2)

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Summary

Introduction

Many studies have focused on flexible electronic devices with flexible substrates [1]. Paper, a low-cost flexible substrate, decomposes without producing harmful materials and is suitable for application to disposable electronic devices [6,7]. This substrate has the advantage of being suited to printed electronics [8,9,10,11]. The inkjet printing method has been extensively studied for application in the fields of e-paper [19,20], and smart packaging [21] This method typically uses noble metal ink, such as gold or silver [22], which has high electrical conductivity but is expensive. We used flash light sintering with the multi-pulse technique to enhance the electrical conductivity on a low-cost, paper substrate

Fabrication of Copper Nano-Ink Using 1 Octanethiol-Coated Cu Nanoparticles
Inkjet Printing Followed by Flash Light Sintering
Single-Step Flash Light Sintering
Effect of Varying Multi-Pulse Time
The Characteristic of Multi-Pulse Sintering
Conclusions
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