Abstract

The alkaline wastes such as burnt oil shale (BOS) and cement bypass dust (BPD) generally contain free lime and portlandite which make them suitable sorbent materials for CO2 trapping via mineral carbonation technique of carbon capture and sequestration. In order to study the reaction kinetics and effect of operating parameters on carbonation processes of such alkaline wastes for future industrial sized scale-ups, as well as to identify the effects on carbonation capacity when these sorbents undergo pre-treatment and are exposed to different temperatures, BOS and BPD as sorbents in CO2 mineralization process have been investigated with thermal analysis methods in the current work. Results indicate that selected types of BOS and BPD could be used as binders in the CO2 mineralization systems, binding reasonably good amount of CO2 already in the early stage of the carbonation process which later slows down as the rate of CaO carbonation becomes mainly diffusion controlled. Increased process temperature and hydration as pre-treatment improve the CO2 binding ability, while the effect of milling has been found to be staggering and not as significant as the effect of hydration and temperature rise. The appropriate kinetic mechanism functions were determined, and the kinetic parameters—activation energy (Ea) and pre-exponential factor (A) values were calculated for all the samples. The Ea values of hydrated samples are lower for BOS samples compared to non-hydrated samples. It was shown that activation by hydration enables to reach the same CO2 uptake levels at lower temperatures, thereby making the mineralization process more energy efficient and thus lowering the costs.

Highlights

  • The exploitation of fossil fuels for industrial and home uses results in atmospheric emissions of C­ O2 and the production of other greenhouse gases that have deleterious effects on the planet’s environment

  • This study focuses on direct mineral carbonation of two different burnt oil shale (BOS) and cement bypass dust (CBPD) residues under atmospheric pressure conditions with 100% ­CO2 in order to obtain both experimental and operational knowledge by studying thermal characteristics of C­ O2 mineralization, clarifying reaction mechanisms and kinetics and investigating the effect of pre-treatment at different process temperatures

  • The quantitative XRD analysis indicated that samples contained considerable amount of lime, portlandite and secondary Ca–silicates, which attribute as potential C­ O2 binders as the BOS samples have reasonably high amounts of free lime (BOS1-12.6% and BOS218.5%)

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Summary

Introduction

The exploitation of fossil fuels for industrial and home uses results in atmospheric emissions of C­ O2 and the production of other greenhouse gases that have deleterious effects on the planet’s environment. The most suitable feedstocks for mineral ­CO2 sequestration from natural minerals are the alkaline earth metals containing calcium and magnesium which are widely available. Another option for feedstocks is calcium-rich alkaline solid wastes from industry that can be used in particular applications for ­CO2 sequestration. The environmental considerations suggest that the product of direct carbonation process would be better for environment because the solid matrix that can retain contaminants is not demolished in the process and does not contribute to the leaching of heavy metals [8,9,10,11,12]

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