CO2 conversion into hydrocarbons via modified Fischer-Tropsch synthesis by using bulk iron catalysts combined with zeolites

Abstract

To effectively address the challenges posed by global warming, a prompt and coordinated effort is necessary to conduct an extensive study aimed at reducing CO2 emissions and overcoming the obstacles presented by expensive and scarce fossil fuel resources. This study primarily focuses on comparing two different methodologies for preparing Na-promoted Fe3O4-based catalysts for the CO2 hydrogenation into hydrocarbon mixtures. Three catalysts were synthesized and tested: two samples were impregnated with a different amount of Na (1 wt% and 5 wt%), while a third one was obtained via coprecipitation with NaOH. As the latter catalyst exhibited the best performance, it was combined with zeolites in two ways: physical mixtures and core-shell structures. MFI-type zeolites were used in both configurations and a conventional structure was compared to a hierarchical one. As a result, mesopores increased successfully both the CO2 conversion from 37% to 40% and the liquid hydrocarbon (C6+) selectivity from 29% to 57%, doubling the C6+ yield. On the other hand, NH3-TPD and XPS measurements demonstrated that the intimate contact between the two materials in the core-shell structures led to the migration of Na from the oxide to the zeolite reducing the concentration of strong acid sites and, consequently, the liquid hydrocarbon yield.