Abstract

In this paper, techno-economic analyses of a polygeneration system for the production of olefins, transportation fuels and electricity are performed, considering various process options. Derivative-free optimization algorithms were coupled with Aspen Plus simulation models to determine the optimum product portfolio as a function of a wide variety of market prices. The optimization results show that the proposed plant is capable of producing olefins with the same production costs as traditional petrochemical routes while having effectively zero process CO2 emissions (including the utilities). This provides an economic and more sustainable alternative to traditional naphtha cracking.

Highlights

  • The production of olefins from methanol, called methanol-to-olefins (MTO), is a novel process concept that can produce petrochemical feedstocks from alternative fuels [1]

  • Stream tables for the “Maximum olefin with non-negative net present value (NPV) constraint” optimization scenario are shown in supplementary material

  • The highest NPV is obtained at the base case prices (Table 1) when the split ratios and unreacted gas recycle ratio are such that DME production is maximized in the chemical looping and oxyfuel cases

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Summary

Introduction

The production of olefins from methanol, called methanol-to-olefins (MTO), is a novel process concept that can produce petrochemical feedstocks from alternative fuels [1]. Several studies have been performed on the techno-economic analysis of various polygeneration models Most of these works focused on the hybrid systems that use multiple feedstocks such as coal and natural gas [7,8], coal and biomass [9], or coal and oven gas [10], for the co-production of transportation fuels, methanol, hydrogen and power. None of these works considered the impact of incorporating innovative

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