Closed-loop circular economy in ‘upcycled’ acrylonitrile–butadiene–styrene vitrimer

Abstract

Today, the issue of plastic waste pollution has reached unprecedented levels. The increasing production of plastics, combined with a decreasing rate of recycling, has significantly worsened this problem in recent years. While a wide range of plastics are manufactured, thermoplastics are a type that can be recycled relatively easily. However, recycled thermoplastics often have lower mechanical properties compared to new ones. Considering this challenge, making thermoplastics recyclable could revolutionize the recycling process and represent a major advancement towards establishing a circular economy for plastics. In this study, virgin acrylonitrile–butadiene–styrene (ABS) was transformed into a vitrimer through reactive melt extrusion using a bio-derived crosslinker containing dynamic imine linkages. This crosslinker results in a dynamic network, in the melt, as observed from the higher gel fraction and imparts recyclability to the resulting ABS vitrimer, which exhibits higher yield strength (by 15 %) and Young’s modulus (by 19 %). Remarkably, the mechanical and thermal properties of the vitrimer remain largely unchanged even after undergoing five cycles of reprocessing. In addition, the resulting vitrimer is dimensionally stable as inferred from creep studies and shows rapid stress relaxation at higher temperature following Arrhenius behaviour. The electron paramagnetic resonance (EPR) spectra were captured at room temperature for both ABS and its vitrimer. The difference in singlet band intensities in the spectra begins to suggest that the vitrimer is more stable post multiple recycling. While this research focused on virgin ABS, the approach outlined in the study has the potential to be applied to post-consumer recycled (PCR) ABS. This could introduce recyclability to PCR ABS and pave the way for a closed-loop circular economy for ABS plastics.