Closed-form fracture model for evaluating crack resistance of 3D printed fiber-reinforced alkali-activated slag/fly ash recycled sand concrete

Abstract

To reduce resource consumption and greenhouse gas emissions, 3D printed alkali-activated slag/fly ash recycled sand (RS) concrete (3DP AARSC) was developed in this paper. The reasonable evaluation of its crack resistance is crucial to structural safety and stability since steel bars are still difficult to embed in 3DP samples automatically so far. The realistic fracture parameters can be responsible for the reasonable evaluation and are extremely difficult to predict accurately based on traditional methods unless the specimen sizes are large enough. Therefore, the purpose of this study is to determine the size-independent tensile strength (ft) and fracture toughness (KIC) through a predictive fracture model incorporating the heterogeneity and discontinuity of 3DP AARSC. First, fracture tests of small-sized specimens were conducted to clarify the fracture mechanisms of 3DP AARSC in different loading directions. Subsequently, based on the boundary effect model, the size-independent ft and KIC were explicitly correlated to the maximum fracture load (Fmax) in different loading directions and directly obtained if Fmax was measured from the tests. The results displayed that the predicted ft and KIC of 3DP AARSC loaded perpendicular to the printing direction were significantly higher than the counterparts of concrete loaded parallel to the printing direction by 108.7% at most. The greatest cracking resistance was demonstrated in the specimens with the RS replacement rate of 60% for natural river sand (NS), resulting in the maximum increase of 19.9% in ft and KIC compared with the 3DP concrete with 100% NS. The fiber addition and partial RS replacement increased the difference in the crack resistance along various loading directions. Moreover, the fiber incorporation had no significant improvement in the crack resistance of 3DP AARSC loaded parallel to the printing direction and apparently increased its ft and KIC along other loading directions.