Abstract

The viability of using a ZnxZryOz mixed oxide catalyst for the direct production of C4 olefins from the aqueous phase derived from three different bio-oils was explored. The aqueous phases derived from (i) hydrothermal liquefaction of corn stover, (ii) fluidized bed fast pyrolysis of horse litter, and (iii) screw pyrolysis of wood pellets were evaluated as feedstocks. While exact compositions vary, the primary constituents for each feedstock are acetic acid and propionic acid. Continuous processing, based on liquid–liquid extraction, for the cleanup of the inorganic contaminants contained in the aqueous phase was also demonstrated. Complete conversion of the carboxylic acids was achieved over ZnxZryOz catalyst for all the feedstocks investigated. The main reaction products from each of the feedstocks include isobutene (>30% selectivity) and CO2 (>23% selectivity). Activity loss from coking was also observed, thereby rendering deactivation of the ZnxZryOz catalyst, however, complete recovery of catalyst activity was observed following regeneration. Finally, the presence of H2 in the feed was found to facilitate hydrogenation of intermediate acetone, thereby increasing propene production and, consequently, decreasing isobutene production.

Highlights

  • Biomass has received much attention as a renewable source for both fuels and chemicals

  • In this work we examine the feasibility of directly using biomass liquefaction-derived aqueous phases for the direct production of olefins

  • (~30 wt %) of carboxylic acids, we developed a continuous liquid–liquid extraction of carboxylic acids, we developed a continuous liquid–liquid extraction (LLE) (Figure 1) system (Figure 1) system to process the aqueous streams with lower concentrations of organics

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Summary

Introduction

Biomass has received much attention as a renewable source for both fuels and chemicals. While there are a wide range of approaches for biomass conversions, a commonality is high cost of processing leading to a high minimum fuel selling price [1–4]. Direct liquefaction of biomass is an appealing approach as much of the hydrocarbon structure can be preserved [5–7]. Processes with direct liquefaction include hydrothermal liquefaction (HTL) and different permutations of pyrolysis that includes fast pyrolysis (FP), catalytic fast pyrolysis (CFP), and intermediate screw pyrolysis (SP) [8–11]. Regardless of approach, aqueous and organic phases can be segregated by gravity separation. While the organic phase has a lower oxygen content, and consists of molecules typically more suited for fuel, the aqueous phase typically comprises a mixture of light oxygenates that are difficult to separate [1,12]

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