Circulating power flow restricted operation of the isolated bi-directional dual-active bridge DC-DC converter for battery charging applications

Abstract

This paper presents the Non-Circulating Power Flow (NCPF) enabled Dual Active Bridge (DAB) converter controller strategy. The proposed DAB controller eliminates the non-circulating power flow for all the four conventional modulation algorithms, i.e., Single Phase Shift (SPS), Extended Phase Shift (EPS), Dual Phase Shift (DPS) and Triple Phase Shift (TPS) modulation schemes. This leads to lesser current stress and power loss across the DAB converter switches due to reduced peak inverse current. The proposed controller strategy finds various applications, such as in a Solid-State Transformer (SST) enabled microgrid, or for Electric Vehicle (EV) Energy Storage Unit (ESU: battery, supercapacitor) integrations, etc. The proposed NCPF operation reduces battery (and supercapacitor) current stress by upto 71.8 %, and improves operative environment, thus fostering its health and lifecycle. In NCPF mode, if the rating of installed switches (current and voltage ratings) remains unchanged, its power transfer capability is marginally reduced by mere 10.0 %. In addition to this, the operating range (i.e., controlling range of phase shift (Φ) and modulation index (m)) remains unaffected. This paper summarizes the DAB NCPF operation in restricted power flow mode as a function of Φ and m through 3-D and 4-D graphs. Finally, working of NCPF DAB is tested via both simulation and hardware platforms. Comparative results are shown for conventional and proposed modulation schemes on hardware platform, to showcase the elimination of circulating current in both forward and reverse DAB operating modes. It is inferred that proposed controller is worthy of real-world implementations.