Chirped porous silicon reflectors for thin-film epitaxial silicon solar cells

Abstract

The studies of porous silicon as a one-dimensional photonic crystal have led to solutions allowing the fabrication of broad photonic band gaps as large as several hundreds nanometers for various types of applications. In this work we demonstrate the use of the chirping process, i.e., the gradual increase in the spatial period of the structure, as it is used in image processing, to design porous silicon broad-band reflectors for thin-film silicon solar cells. Modeling of those layers is done using linear design method and a simulation software. Such chirped structures are fabricated by an anodization process. Samples are prepared on mono and multicrystalline silicon substrates with 15, 40, 60, and 80 layers. The reflectance spectra of such prepared porous reflectors are evaluated and the results show an increase in bandwidth of over 50% of the total width in comparison with the conventional, unchirped reflectors. We demonstrate clear advantages of introducing chirped multilayer structures over conventional ones. Although some understanding of chirping exists mainly in the field of image processing and photonics, detailed study of chirped porous structures as broad-band reflectors is needed for their implementation in thin-film epitaxial silicon solar cells. A record efficiency of almost 14% was reached for those types of reflectors on a large area 71 cm2 epitaxial Si solar cell, giving a boost in efficiency of 0.6% absolute in comparison with the solar cells containing conventional reflectors.