Abstract

The exceptional physical properties of carbon nanotubes (CNTs) have the potential to transform materials science and various industrial applications. However, to exploit their unique properties in carbon-based electronics, CNTs regularly need to be chemically interfaced with metals. Although CNTs can be directly synthesized on metal substrates, this process typically requires temperatures above 350 °C, which is not compatible for many applications. Additionally, the CNTs employed here were highly densified, making them suitable as interconnecting materials for electronic applications. This paper reports a method for the chemical bonding of vertically aligned CNTs onto metal substrates that avoids the need for high temperatures and can be performed at temperatures as low as 80 °C. Open-ended CNTs were directly bonded onto Cu and Pt substrates that had been functionalized using diazonium radical reactive species, thus allowing bond formation with the open-ended CNTs. Careful control during grafting of the organic species onto the metal substrates resulted in functional group uniformity, as demonstrated by FT-IR analysis. Scanning electron microscopy images confirmed the formation of direct connections between the vertically aligned CNTs and the metal substrates. Furthermore, electrochemical characterization and application as a sensor revealed the nature of the bonding between the CNTs and the metal substrates.

Highlights

  • Carbon nanotubes (CNTs) are macromolecules whose discovery, arguably attributable to Professor Sumio Iijima [1,2], has provided heretofore unimagined potential for engineering applications

  • This paper reports a method for chemically joining open-ended CNTs to metal substrates (Cu or Pt)

  • Microtomed high-density CNTs (HD-CNTs) from the same fiber were functionalized at their open ends

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Summary

Introduction

Carbon nanotubes (CNTs) are macromolecules whose discovery, arguably attributable to Professor Sumio Iijima [1,2], has provided heretofore unimagined potential for engineering applications. CNTs have garnered immense research interest because of their unique structure and physical properties [3,4,5]. Single-walled CNTs have been shown to have a Young’s modulus of greater than 1 TPa [9], with an electrical resistivity as low as 3 × 10−7 Ω m [10] and a thermal conductivity as high as 3000 Wm K−1 [11,12]. Several researchers have attempted to prepare CNT/Cu composites with varying degrees of success [15,16,17], but in order to take advantage of CNTs’ physical properties, significant efforts have been devoted to growing CNTs on metal substrates in order to achieve chemical bonding [18,19,20]

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