Abstract

Acrylic heat resistant (BS-476) glass is highly demanded material in aerospace and automobile industries. It is also used in boiler and furnace, because of its unique properties like; excellent transparency, good dimensional stability, hardness, poor thermal conductivity etc. In the present research, the impact of various input machining parameters (Slurry concentration (% in ltr.), type of abrasive, power rate (Percentage), grit size (µm), HF acid Concentration (% in ltr.) and tool materials on output response material removal rate (mm3/min), tool wear rate (mm3/min), surface roughness (micron) and hole deviation (mm) has been investigated and optimized by Grey Relational Analysis (GRA). The experiments have been performed by using Taguchi’s L27 orthogonal array. Through analysis, it concludes that GRA optimum parameters give 100, 168, 72 and 48% improvement in material removal rate, tool wear rate, surface roughness and hole deviation.

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