Abstract
The accumulation of fouling within a structure is a well-known and costly problem across many industries. The build-up is dependent on the environmental conditions surrounding the fouled structure. Many attempts have been made to detect fouling accumulation in critical engineering structures and to optimize the application of power ultrasonic fouling removal procedures, i.e., flow monitoring, ultrasonic guided waves and thermal imaging. In recent years, the use of ultrasonic guided waves has been identified as a promising technology to detect fouling deposition/growth. This technology also has the capability to assess structural health; an added value to the industry. The use of ultrasonic guided waves for structural health monitoring is established but fouling detection using ultrasonic guided waves is still in its infancy. The present study focuses on the characterization of fouling detection using ultrasonic guided waves. A 6.2-m long 6-inch schedule 40 carbon steel pipe has been used to study the effect of (Calcite) fouling on ultrasonic guided wave propagation within the structure. Parameters considered include frequency selection, number of cycles and dispersion at incremental fouling thickness. According to the studied conditions, a 0.5 dB/m drop in signal amplitude occurs for a fouling deposition of 1 mm. The findings demonstrate the potential to detect fouling build-up in lengthy pipes and to quantify its thickness by the reduction in amplitude found from further numerical investigation. This variable can be exploited to optimize the power ultrasonic fouling removal procedure.
Highlights
Fouling formation is a major problem for many industries including the offshore industry [1].It is an important factor contributing to the assessment of service lifetime and the safety of marine facilities [2]
To aid understanding of the wave propagation over a pipeline with and without fouling accumulation, an Finite Element Analysis (FEA) model was created in COMSOL Multiphysics 5.3
The present paper investigates the capability of using Ultrasonic Guided Waves for detection of hard-scale fouling in pipelines
Summary
Fouling formation is a major problem for many industries including the offshore industry [1]. Current fouling removal methods include hydraulic, chemical and manual processes. One successful method of fouling removal is the use of chemicals [3] This achieves up to 100% de-fouling but has the disadvantage of a negative environmental impact due to the release of chemicals after use, as well as requiring down-time of the facility. Another promising method that has recently emerged is the use of ultrasound. Current acoustic methods have the advantage of detecting fouling accumulation non-invasively and, potentially, over large distances from a single test location [13,14].
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