Characterization of the flowing afterglows of an N2–O2 reduced-pressure discharge: setting the operating conditions to achieve a dominant late afterglow and correlating the NOβ UV intensity variation with the N and O atom densities

Abstract

The flowing afterglow of an N2–O2 discharge in the 0.6–10 Torr range is examined in the perspective of achieving sterilization of medical devices (MDs) under conditions ensuring maximum UV intensity with minimum damage to polymer-based MDs. The early afterglow is shown to be responsible for creating strong erosion damage, requiring that the sterilizer be operated in a dominant late-afterglow mode. These two types of afterglow can be characterized by optical emission spectroscopy: the early afterglow is distinguished by an intense emission from the 1st negative system (band head at 391.4 nm) while the late afterglow yields an overpopulation of the v′ = 11 ro–vibrational level of the N2(B) state, indicating a reduced contribution from the early afterglow N2 metastable species. We have studied the influence of operating conditions (pressure, O2 content in the N2–O2 mixture, distance of the discharge from the entrance to the afterglow (sterilizer) chamber) in order to achieve a dominant late afterglow that also ensures maximum and almost uniform UV intensity in the sterilization chamber. As far as operating conditions are concerned, moving the plasma source sufficiently far from the chamber entrance is shown to be a practical means for significantly reducing the density of the characteristic species of the early afterglow.Using the NO titration method, we obtain the (absolute) densities of N and O atoms in the afterglow at the NO injection inlet, a few cm before the chamber entrance: the N atom density goes through a maximum at approximately 0.3–0.5% O2 and then decreases, while the O atom density increases regularly with the O2 percentage. The spatial variation of the N atom (relative) density in the chamber is obtained by recording the emission intensity from the 1st positive system at 580 nm: in the 2–5 Torr range, this density is quite uniform everywhere in the chamber. The (relative) densities of N and O atoms in the discharge are determined by using the actinometry method: the density of N atoms decreases from its maximum value at 0% O2 as the percentage of O2 is increased while the density of O atoms increases, almost linearly, as a function of the percentage of O2, as in the afterglow. The intensity variation of the NOβ UV emission as a function of the percentage of O2 is characterized by a maximum around 0.6% O2 (2 Torr) followed by an approximately exponential decay. We observe that, in the 0–1% O2 range, the UV emission is limited by the availability of O atoms. Beyond this point, the decrease of the UV intensity follows the decrease in the N atom density, while on the average, the O atom density keeps on increasing with O2%. Erosion of polymer microspheres is found to be strongest at the chamber axis when no O2 is present, implying a dominant early afterglow. Adding even only 1% O2 causes a strong quenching of the N2 metastable species, leading to a dominant late afterglow and therefore considerably reducing the etching rate at the axis. In contrast, at 5 cm from the axis under the same operating conditions, a dominant late afterglow prevails; in the absence of oxygen, erosion is negligible, but it increases regularly as O2 is introduced, following approximately the increase in the O atom density.