Abstract
We report two improvements of our all-silicon carbide (SiC) micromachined capacitive diaphragm-based pressure sensors: Ti/TaSi2/Pt contact metallization to enhance temperature cycling durability and a 0.5 μm-thin sensing gap to further improve sensor sensitivity. Three sensors with 0.5 μm and 1.5 μm sensing gaps were packaged individually in high temperature ceramic packages and characterized to designed (static) pressures of 2.1 MPa (300 psi), 3.4 MPa (500psi) and 6.9 MPa (1000 psi) up to 550°C. For the 3.4 MPa range sensor (0.5 μm gap, 70 μm diaphragm radius), a sensitivity of 0.06 fF/Pa and a nonlinearity of 2.0% was obtained at 550°C in contact mode operation. In comparison, the 2.1 MPa range sensor (1.5 μm gap, 95 μm diaphragm radius) demonstrated a sensitivity of 0.07 fF/Pa and a nonlinearity of 4.6% at 550°C in contact mode operation. The 6.9 MPa range sensor (1.5 μm gap, 70 μm diaphragm radius) demonstrated a sensitivity of 0.03 fF/Pa and a nonlinearity of 4.0% at 500°C, also in contact mode.
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