Characterization of Nonmetallic Inclusions in Different Ferroalloys used in the Steelmaking Processes

Abstract

Ferroalloys are one of the most important raw materials widely used in the steelmaking processes. Depending on the cleanliness of used ferroalloys, they can be an inevitable source of impurities and nonmetallic inclusions (NMIs) in steelmaking products. Herein, the inclusions in five different industrial ferroalloys (FeTi, FeMo, FeW, MnN, and FeCrN) are investigated. This is done using 2D investigations on polished cross sections of ferroalloy samples and using 3D investigations of NMIs on film filters and metal surfaces after electrolytic extraction (EE) using scanning electron microscopy in combination with energy‐dispersive spectroscopy (SEM‐EDS). Moreover, the characteristics of the main types of inclusions presented on film filters and metal surfaces after EE are compared and their possible transformations in Al‐killed steel are evaluated. The results show that the main inclusions are more likely the oxidization products of the reductant and some unreduced ore during the ferroalloy production process. The 3D investigations of inclusions on metal surfaces after extraction are found to be very useful in detection and evaluation of larger‐sized inclusions. Overall, this study helps to better understand the impurities in different ferroalloys and their possible effect on the steel cleanliness.