Abstract
Thin film ablation with pulsed nanosecond lasers can benefit from the use of beam shaping optics to transform the Gaussian beam profile with a circular footprint into a Top-Hat beam profile with a rectangular footprint. In general, the quality of the transformed beam profile depends strongly on the beam alignment of the entire laser system. In particular, the adjustment of the beam shaping element is of upmost importance. For an appropriate alignment of the beam shaper, it is generally necessary to observe the intensity distribution near the focal position of the applied focusing optics. Systems with a low numerical aperture (NA) can commonly be qualified by means of laser beam profilers, such as a charge-coupled device (CCD) camera. However, laser systems for micromachining typically employ focus lenses with a high NA, which generate focal spot sizes of only several microns in diameter. This turns out to be a challenge for common beam profiling measurement systems and complicates the adjustment of the beam shaper strongly. In this contribution, we evaluate the quality of a Top-Hat beam profiling element and its alignment in the working area based on the ablated geometry of single pulse ablation of thin transparent conductive oxides. To determine the best achievable adjustment, we develop a quality index for rectangular laser ablation spots and investigate the influences of different alignment parameters, which can affect the intensity distribution of a Top-Hat laser beam profile.
Highlights
For thin film ablation with pulsed nanosecond lasers, the advantages of a spatially-optimized laser beam profile have been demonstrated in many studies [1,2,3,4,5]
We have developed a quality index to evaluate the quality of a Top-Hat beam profiling element and its alignment in the working area based on the ablated geometry of single pulse ablation of thin transparent conductive oxides (TCO)
We demonstrate the influence of different alignment parameters of the optical system on the intensity distribution of a Top-Hat laser beam profile and its impacts on the laser ablation geometry
Summary
For thin film ablation with pulsed nanosecond lasers, the advantages of a spatially-optimized laser beam profile have been demonstrated in many studies [1,2,3,4,5]. In comparison to the common Gaussian beam profile with a circular footprint of Q-switched diode pumped solid state lasers (DPSSL), the use of a Top-Hat laser beam profile with a rectangular footprint provides several benefits for laser ablation of thin films (cf Figure 1). The homogenous part of the laser beam profile can be tuned in intensity close to the ablation threshold. Thereby, the excess energy not contributing to the ablation process is small, and less energy enters the underlying substrate, where it can negatively affect the substrate properties [6]. The Top-Hat laser beam profile possesses steeper wings than the Gaussian energy distribution. The material adjacent to the ablation region has to absorb less energy, which, in turn, reduces the undesired modifications of the remaining thin film properties [6]
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