Abstract

This paper compares the design and performance of kink actuators, a modified version of the bent-beam thermal actuator, to the standard chevron-shaped designs. A variety of kink and chevron actuator designs were fabricated from polysilicon. While the actuators were electrically probed, these designs were tested using a probe station connected to a National Instruments (NI) controller that uses LabVIEW to extract the displacement results via image processing. The displacement results were then used to validate the thermal-electric-structural simulations produced by COMSOL. These results, in turn, were used to extract the stiffness for both actuator types. The data extracted show that chevron actuators can have larger stiffness values with increasing offsets, but at the cost of lower amplification factors. In contrast, kink actuators showed a constant stiffness value equivalent to the chevron actuator with the highest amplification factor. The kink actuator also had larger amplification factors than chevrons at all designs tested. Therefore, kink actuators are capable of longer throws at lower power levels than the standard chevron designs.

Highlights

  • This paper presents both experimental and simulation results in order to compare two designs of thermal actuators; The traditional bent-beam actuator and the kink actuator

  • As shown in these figures, displacement values are higher for kink actuators of equivalent offsets at the same power input, which is mainly due to the fact that most of the displacement in the kink actuator is produced by the expansion of the horizontal zero angle beams

  • The work in this paper characterized the performance of a modified version of a bent-beam actuator, the kink actuator, and compared it to the standard chevron design

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Summary

Introduction

This paper presents both experimental and simulation results in order to compare two designs of thermal actuators; The traditional bent-beam (chevron) actuator and the kink actuator (introduced in this paper). Thermal actuators have been used in various applications, such as 3D optical switching [6], micro-engines [7], on-chip nanomechanical testing [8], switching in RF MEMS [9], and various other applications [10,11]. Another bent-beam actuator that attempts to improve on the chevron actuator by making it work as a linear force sensor is the z-shaped actuator [12]; kink and chevron actuators produce displacements which are an order of magnitude higher

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